Installation

Planning and Preparation

Technicians meticulously review mill specifications and panel requirements. This includes ensuring compatibility with existing electrical systems and communication protocols.



Physical Installation

The panel is securely mounted within the designated location, adhering to safety regulations and proper grounding procedures.



Electrical Connections

Technicians meticulously connect the panel to the mill's electrical system, ensuring all wiring is secure and meets electrical codes.

Commissioning

System Configuration

Technicians configure the panel's settings based on the specific rolling mill and the type of metal being processed. This may involve setting parameters for speed control, tension control, and safety interlocks.



Integration Testing

The panel's interaction with other mill systems, such as hydraulics and lubrication, is thoroughly tested to ensure seamless communication and coordinated operation.



Operator Training

Technicians provide comprehensive training to mill operators on how to use the panel effectively and safely. This training covers functionalities, troubleshooting procedures, and safety protocols.

Troubleshooting

Problem Diagnosis

When the mill experiences issues, technicians use their expertise and diagnostic tools to pinpoint the source of the problem. This might involve analyzing error codes displayed on the panel, checking sensor readings, and performing electrical continuity tests.



Repair and Calibration

Once the problem is identified, technicians perform repairs or calibrations to restore the panel's functionality. Repairs might involve replacing faulty components, while calibrations ensure sensors and other instruments provide accurate readings.



Documentation

All troubleshooting steps, identified issues, and corrective actions are meticulously documented for future reference and to aid in preventive maintenance.

Retrofitting

Evaluation and Planning

Technicians assess the existing panel and mill system to determine the feasibility and benefits of a retrofit. This may involve upgrading outdated control systems, adding new functionalities, or improving communication capabilities.



Installation and Integration

The new components are carefully installed and integrated with the existing panel. This may involve modifying wiring, updating software, and ensuring proper communication with other mill systems.



Testing and Training

Similar to commissioning, the retrofitted panel undergoes rigorous testing to verify functionality and ensure seamless integration with the mill. Operators are then trained on the new features and functionalities.